Carbon capture and utilization (CCUS) system for coal-fired power plants

Saigon Beer Group Vietnam

Client Name

Indonesia's state-owned electricity company (PLN)

Project Location

Semarang City, Java Island

Commissioning Date

November 2021

Equipment Model

FTR-5000-CCUS

Core Performance Metrics

Annual CO₂ Recovery

50,000 tons of CO₂

Reducing carbon footprint while creating value

collection efficiency

92%

Exceeding food-grade quality standards

System availability

98.5%

Compared to conventional systems

Carbon emission reduction cost

$35 per ton

Fast return on investment

Sustainable Brewing

This CO₂ recovery system captures fermentation emissions and converts them into a valuable resource, creating a circular economy model for the brewing industry.

Project Background & Challenges

Client Pain Points

  • ndonesia's new carbon emission regulations require

  • "Complex flue Gas composition (SOx/NOx interference)

  • "Challenge of High Humidity in Island Environment" │"A CO₂ reuse solution is required

Factory site before implementation

On-site Conditions

The existing fermentation facility with outdated CO₂ emission systems requiring urgent environmental and efficiency upgrades.

Our Solution

CO₂ Recovery System Flow Diagram

Customized CCUS solutions

Our comprehensive solution captures, purifies, and recycles CO₂ from the fermentation process, creating a closed-loop system that minimizes emissions while producing food-grade CO₂.

Equipment installation process

Installation Phase

Professional installation of the CO₂ recovery system with minimal disruption to existing operations.

Completed equipment setup

Completed Setup

The fully integrated system after installation, ready for operational testing and optimization.

Project Results

Performance Improvements
性能改进

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Metric Before After Improvement
CO₂ Capture Efficiency 85% 95% +10%
Energy Penalty 30% 22% -8%
Cost per Ton CO₂ $65 $48 -26%
Client representative
"Our power plant's carbon capture system has achieved dual benefits - reducing emissions by 120,000 tons annually while generating $2.8M in carbon credit revenue. The modular design allowed seamless integration with our existing infrastructure, proving environmental responsibility can coexist with economic returns."

Nguyen Van Minh

Operations Director, Vietnam Beverages Ltd.

Project Acceptance
Project acceptance ceremony

Equipment Technical Parameters

Parameter Specification Notes
Flue Gas Capacity 50,000 Nm³/h For 300MW power plant
Working Pressure 3.5 MPa Optimized for high-volume capture
Power Consumption 10MW Integrated with plant grid
Footprint 30m × 20m Modular design for expansion
CO₂ Capture Rate 95% Exceeds industry standards
Control System DCS with SCADA Plant-wide integration