Brewery CO₂ Recovery System Solution
Client Name
Malaysia Energy Solutions
Project Location
Kuala Lumpur, Malaysia
Commissioning Date
November 2023
Equipment Model
PCC-5000
Core Performance Metrics
Daily Flue Gas Processed
800,000 Nm³
Cement kiln exhaust treatment capacity
CO₂ Capture Rate
90%
From industrial flue gases
Mineralization Rate
65%
CO₂ converted to stable minerals
Annual CO₂ Reduction
200,000 tons
Equivalent to planting 3.3M trees
Sustainable Brewing
Project Background & Challenges
Client Pain Points
-
The CO₂ concentration in the kiln tail gas is high (18-22%).
-
High dust content
-
The temperature of the exhaust gas fluctuates sharply
customer requirement
Meet Thailand's carbon tax policy │ "CO₂ mineralized Building Materials │"Does not affect existing production"
Our Solution
Exclusive solutions for the cement industry
Our comprehensive solution captures, purifies, and recycles CO₂ from the fermentation process, creating a closed-loop system that minimizes emissions while producing food-grade CO₂.
process flow diagram
High-temperature electrostatic precipitator pretreatment ── "Two-Stage Amine Absorption Tower── "Mineralization Reactor System ── "Calcium Carbonate Product Line
Blight spot technique
"Anti-dust clogging design" ----"Waste Heat Utilization System" ---- "Modular Quick Installation"
Project Results
Performance Improvements
| Key Performance Indicators | Value | Impact |
|---|---|---|
| Carbon Tax Savings | $2.8M/year | Regulatory compliance + revenue |
| Calcium Carbonate Self-sufficiency | 40% | Reduced raw material costs |
| System Energy Consumption | 11% of total capacity | Low operational burden |
"Integrating FTR-C800 into our cement production line was a game-changer. We now capture 90% of kiln emissions while producing high-purity CO₂ for commercial use. The system paid for itself in just 18 months through carbon credit sales and reduced raw material costs."
Nguyen Van Minh
Operations Director, Vietnam Beverages Ltd.
Equipment Technical Parameters
FTR-C800 Technical Specifications
| Parameter | Specification | Technical Notes |
|---|---|---|
| Processing Capacity | 30,000 tCO₂/year | Equivalent to 800,000 Nm³/day flue gas |
| Operating Temperature | 120-180℃ | Optimal for cement plant integration |
| Power Consumption | 1.2 kWh/kgCO₂ | Industry-leading efficiency |
| Dimensions (L×W×H) | 25m × 18m × 12m | Modular design for easy installation |
| System Availability | ≥95% | Proven reliability in harsh conditions |
| Maintenance Cycle | 8,000 hours | Minimized downtime |