Cement Industry Solution
Core Performance Metrics
Daily Flue Gas Processed
800,000 Nm³
Cement kiln exhaust treatment capacity
CO₂ Capture Rate
90%
From industrial flue gases
Mineralization Rate
65%
CO₂ converted to stable minerals
Annual CO₂ Reduction
200,000 tons
Equivalent to planting 3.3M trees
Exclusive solutions for the cement industry
Our comprehensive solution captures, purifies, and recycles CO₂ from the fermentation process, creating a closed-loop system that minimizes emissions while producing food-grade CO₂.
Client Name
Thailand SCG Cement Group
Project Location
Ho Chi Minh City, Vietnam
Commissioning Date
March 2022
Equipment Model
FTL-3000
Project Background & Challenges
Client Pain Points
-
The CO₂ concentration in the kiln tail gas is high (18-22%).
-
High dust content
-
The temperature of the exhaust gas fluctuates sharply
customer requirement
Meet Thailand's carbon tax policy │ "CO₂ mineralized Building Materials │"Does not affect existing production"
Our Solution
process flow diagram
High-temperature electrostatic precipitator pretreatment ── "Two-Stage Amine Absorption Tower── "Mineralization Reactor System ── "Calcium Carbonate Product Line
Blight spot technique
"Anti-dust clogging design" ----"Waste Heat Utilization System" ---- "Modular Quick Installation"
Project Results
Performance Improvements
| Key Performance Indicators | Value | Impact |
|---|---|---|
| Carbon Tax Savings | $2.8M/year | Regulatory compliance + revenue |
| Calcium Carbonate Self-sufficiency | 40% | Reduced raw material costs |
| System Energy Consumption | 11% of total capacity | Low operational burden |
"Integrating FTR-C800 into our cement production line was a game-changer. We now capture 90% of kiln emissions while producing high-purity CO₂ for commercial use. The system paid for itself in just 18 months through carbon credit sales and reduced raw material costs."
Equipment Technical Parameters
FTR-C800 Technical Specifications
| Parameter | Specification | Technical Notes |
|---|---|---|
| Processing Capacity | 30,000 tCO₂/year | Equivalent to 800,000 Nm³/day flue gas |
| Operating Temperature | 120-180℃ | Optimal for cement plant integration |
| Power Consumption | 1.2 kWh/kgCO₂ | Industry-leading efficiency |
| Dimensions (L×W×H) | 25m × 18m × 12m | Modular design for easy installation |
| System Availability | ≥95% | Proven reliability in harsh conditions |
| Maintenance Cycle | 8,000 hours | Minimized downtime |